Machining And Fabrication

Machining and Fabrication

Introduction

We specialize in metalworking, in particular production of spare parts and specialized machines, as well as small and medium-sized steel structures. In our infrastructure, we provide services in the field of high-performance CNC machining, laser and plasma cutting, milling, turning, surface grinding, drilling, and hydraulic bending. We specialize in the serial production of a wide range of metal details that are elements of machinery and equipment (shafts, screens, dies, rings, bodies, industrial Knives, Screws etc.

We Offer

 

  • Laser cutting

  • Plasma and Oxygen cutting

  • CNC Turning

  • CNC Milling

  • Surface Grinding

  • Metal Sheet Bending

  • Heat Treatment 

1.Metal Sheet Laser Cutting

We have latest technology for efficiently cutting any shape from sheet metal, which provides cutting precision and speed without further finishing allowing high repeatability with contactless cutting and ensuring that elements are cut without damaging the surface of the sheet.

   Parameters

  • Laser Beam Power 8kW

  • Working Dimensions 2100 x 4100 x 120mm

  • Sheet Maximum Dimensions 2050 X 4050mm

  • Cutting Accuracy 0.05mm/m

  • Maximum Speed 5m/s

  • Materials

  • Carbon Steel up to 25mm
  • Stainless Steel upto 20mm
  • Aluminium
  • Brass

2.CNC Plasma & Gas Cutting

Our CNC is equipped with a 3D head, which allows cutting pipes and sheets with a maximum thickness of 70mm with a plasma torch and up to 300mm when machining with an oxygen torch. Qualified staff and professional software allow us to use the cut material efficiently and to complete orders quickly, while maintaining quality standards.

Spectrum of Cutting Possibilities Parameters

TURNING 

    • Oxygen Cut. Cutting Range 20-30mm

    • Plasma Cut (with puncture)

    • Cutting Range 1-70mm

    • Precise Plasma Scoring and Routing
    • Bevelling of Plates 0 – 45o

Paramters 

    • Working Width 2000mm

    • Working Length 6000mm

    • Travelling Speed 45m/min Doc.

    • Positioning +0.05mm  

Material 

    • Carbon

    • Steel

    • Stainless Steel

    • Aluminium

    • Copper

    • Brass

3.CNC MACHINING (MILLING / TURNING)

Our services include CNC milling (including 5-AXIS Milling), CNC Turning (including Turning with Milling). We offer efficient and precise CNC machining of high-grade stainless steel – We process material in accordance with the documentation provided by our customers. Each order is carried out meeting customer expectations.

Possibilities Parameters

TURNING 

    • Turning Range from 10mm to 1600mm 

    • Length Upto 5200mm

MILLING 

    • Milling using 3, 4 or 5 axes

    • Robotic Turning Centres

    • Max Working Area 1500 X 3000mm

    • Double Rotary Tables for increased performance

    • Multi- Spindles Drilling Machine  

Machine Park 

    • 5-AXIS Milling Centre

    •  Numerical Lathe with C & Y axis

    •  Horizontal Milling Centre

    • Vertical Lathes

4.Surface Grining -Deburring

We offer deburring, grinding and rounding of both external and internal edges for elements made of steel, stainless steel and aluminium. For this purpose, we use specialized machines. Workpiece processing is entirely adapted to the needs of the customer, machines have the ability work from above, below or from above and below in one pass. 

Technological Possiblities

    • Blunting the edges of the detail 

    • Rounding the edges of the detail 
      Deburring 

    • Giving Directional Grinding

    • Removing Oxides from the side of the detail

    • Material Preparation

    • Removing Scale

 Parameters

    • Working Width 600mm

    •  Working Thickness 0.5 to 160mm

    • Accuracy 0.1mm

5. Metal Sheet Bending

We perform sheet metal bending using press brakes with very high accuracy. Bending on CNC machines guarantees the expected level of repeatability of best elements, while enabling bending of complicated shapes. Two presses allow us to bend thin and thick high strength sheets (Hardox, Strenx etc)

  • Parameters

    • Hydraulic Pressure 250 Ton to 630 Ton 

    • Working Length 3100mm to 4100mm Dimensional accuracy (±0.01 mm or better on CNC).

    • Surface roughness (Ra as low as 0.4 µm).

    • Tolerance & geometric accuracy.

  • Technological Possibilities 

    • Bending Components with Complex Shapes 

    • Full repeatability of Dimensions & Bending
      Angles

    • Large resource of tools

6.HEAT TREATMENT

We offer Vacuum Heat Treatment, Induction Hardening and Conventional Hardening in Oil.

  • Parameters

    • Woking Dimensions D1200 X H1200mm 

    • Working Temperature 1280oC 

    • Charge Weight 2 Tons 

    • Vacuum Carburizing – Liquid Carburizing Agent

  •  Induction Hardening

    • Power 50 – 250kW

    •  Diameters of hardened Rollers 30-500mm

    •  Height of Hardened Elements 20-1000mm

    •  Diameter of Hardened Wheels Envelope
      Method

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