1. Introduction
● Our Thermal Coating is manufactured by a reputed European company, specializing in high-temperature coatings for anti-corrosion and thermal insulation.
● These products offer temperature resistance from -196ºC to 650ºC, making them the first of their kind in India.
● The coatings significantly enhance the service life of assets and reduce long-term maintenance costs.
2. Coating Technologies Included
● Novel Polysiloxane Chemistries.
● High Temperature Resistance.
● Corrosion Under Insulation (CUI) Mitigation.
● Insulation Coatings.
● Ultra UV Resistance.
3. Applications
● Steel Plants.
● Oil & Gas Industry.
● Chemical Plants.
● Power Industry.
● Other sectors where corrosion + high temperature environments are present.
● First product in India with Polysiloxane Technology.
4. Remarks
● The product has been successfully applied in Tata Steel and Jindal Steel, where it delivered excellent performance.
● In the event of an order, we will supply the product and provide initial application assistance.
● Site Requirements: Power Source, Water Supply, Scaffolding (if required).
● Special tools and tackles to be provided from the client’s end.
5. Standard Operating Procedure (SOP)
● Surface cleaning by an appropriate method depending on site conditions, accessibility, and convenience.
● Application of Thermal Coating with a brush.
● Wrapping with Fibre Bonding Tape.
● Re-application of Thermal Coating to achieve required thickness.
6. Site Parameters
● Pipe Diameter: Any.
● Length: Any.
● Surface Temperature: 70°C to 400°C.
● Shutdown Requirement: Not required if surface temperature is below 200°C.
7. Safety Features
● Nontoxic in nature.
● In case of fire, acts as a non-contributing element and converts into non-flammable ash.
● Environmentally friendly, safe for disposal without hazard.
● UV resistant.
● No smoke toxicity.
8. Quality Features
● Sustains up to 400°C.
● Qualified against salt spray test for corrosion resistance.
● Good Hardness (4B) → withstands minor damage.
● Strong surface adhesion → resists mild impact.
● Can be directly applied on hot surfaces (avoiding shutdowns).
● Strong bonding against heat cycles.
● Resistant to rain.
● Withstands hot water up to 90°C.
● Can be applied with or without wrapping tape, depending on SOP/application.
9. Cost Parameters
● After 3 years, no removal of old coating required → only surface cleaning and re-application → reduced consumption → major savings.
● In case of mechanical damage, patch repair possible without losing insulation properties.
● Application does not require skilled personnel; can be done by site workers.
● Future coatings will not require shutdowns due to existing surface insulation.
